production-facilities

Capabilities

Comprehensive Brass Component Manufacturing Under One Roof

At Brasstech Engineering, we offer end-to-end manufacturing solutions for high-precision brass forged and machined components. With over a decade of industry experience, we combine cutting-edge infrastructure, skilled manpower, and robust quality systems to deliver reliable, scalable, and cost-effective solutions across multiple industries.

Whether you need a standard fitting or a fully customized part, Brasstech has the capabilities and flexibility to meet your needs.

πŸ§ͺ Product Development

From Concept to Component β€” We Bring Your Ideas to Life

At Brasstech Engineering, we don’t just manufacture components β€” we help you develop them from scratch. Our Product Development team works closely with customers to transform ideas, concepts, or samples into production-ready brass parts that are precise, reliable, and cost-effective.

Whether you’re starting with a drawing, a sample, or just an idea, our engineering team offers end-to-end support, ensuring faster development cycles and smoother production transitions.


πŸ› οΈ Our Product Development Capabilities

  • πŸ”Ή Reverse Engineering from Samples
    We recreate components from existing parts with improved performance and cost optimization.

  • πŸ”Ή Prototype Development
    Rapid prototyping using CNC machining for initial validation and design approval.

  • πŸ”Ή 3D Design & Technical Drawing Support
    Our in-house team can assist with CAD models, 2D/3D drawings, and design modifications.

  • πŸ”Ή Die & Tooling Design
    In-house tool room for custom die manufacturing, reducing lead time for forged components.

  • πŸ”Ή Material Selection & Testing
    Assistance in choosing the right brass alloy based on application, pressure, and compliance needs.

  • πŸ”Ή First Article Approval & PPAP Submission
    Full documentation including ISIR, dimensional reports, and material certificates.


πŸ”„ Agile, Collaborative, and Fast

Our streamlined development process includes:

  1. βœ… Requirement Discussion & Feasibility Study

  2. βœ… Sample/Prototype Production

  3. βœ… Trial Run & Approval

  4. βœ… Tooling & Process Setup

  5. βœ… Mass Production Launch


🧩 Industries We Serve

  • πŸš— Automotive & Electric Vehicles (EV)

  • 🌬️ HVAC & Refrigeration

  • πŸ› Sanitary & Plumbing

  • πŸ”Œ Electrical Fittings & Terminals

  • β›½ CNG, LPG & Fuel Systems


🎯 Why Choose Brasstech for Product Development?

    • βœ”οΈ Strong R&D capabilities

    • βœ”οΈ Quick prototyping turnaround

    • βœ”οΈ Technical support throughout the lifecycle

    • βœ”οΈ Precision machining + forging expertise

    • βœ”οΈ Certified for global quality standards

πŸ”¨ Forging Capabilities

Precision Brass Forging for Strength, Reliability & Performance

At Brasstech Engineering, forging is at the core of our manufacturing excellence. With a fully integrated hot forging facility, we produce high-strength brass components that offer superior dimensional stability, mechanical integrity, and material efficiency.

Our forging process ensures that every part is built to withstand demanding industrial applications β€” from plumbing and HVAC to automotive and gas systems.


🏭 In-House Forging Facility

Our modern forging unit includes:

  • πŸ”Ή Forging Presses ranging from 100 Tons to 650 Tons

  • πŸ”Ή Hydraulic Presses for complex and large-diameter parts

  • πŸ”Ή In-House Tool Room for die design and development

  • πŸ”Ή Electric & Gas Furnaces for uniform heating

  • πŸ”Ή Trimming Presses & Post-Forging Finishing

We forge a wide variety of brass alloys including CW617N, CW614N, IS 319, DZR, and lead-free materials, as per customer or market requirements.


🧩 Advantages of Forged Components

  • βœ… High mechanical strength

  • βœ… Better grain flow and stress resistance

  • βœ… Minimal material wastage

  • βœ… Ideal for threaded, pressure-holding parts

  • βœ… Improved surface finish after machining


πŸ› οΈ Part Types We Forge

We specialize in forging components such as:

  • πŸ”§ Brass Valve Bodies

  • πŸ”§ Plumbing Fittings

  • πŸ”§ CNG & Gas Components

  • πŸ”§ Automotive Brass Inserts & Housings

  • πŸ”§ HVAC & Refrigeration Parts

  • πŸ”§ Customized OEM Parts

Whether you require standard fittings or complex custom shapes, we can forge as per your drawing, sample, or specification.


πŸ“ˆ High Volume, High Precision

Our forging line is optimized for:

  • πŸ”„ Mass production with consistent quality

  • ⏱️ Quick setup and fast cycle times

  • πŸ” Process traceability and quality control

We implement SPC, 5S, and preventive maintenance to ensure efficiency and uptime.


🌍 Global Quality Standards

All forged components are manufactured to meet:

  • βœ… IATF 16949:2016 and ISO 9001:2015 quality systems

  • βœ… RoHS & REACH compliance as required

  • βœ… PPAP, MTC, and full documentation support

“We don’t just shape metal β€” we forge reliability, durability, and performance into every component that leaves our press.”

πŸ› οΈ Machining Capabilities

Precision Brass Machining with Consistency You Can Count On

At Brasstech Engineering, machining is more than just a process β€” it’s our promise of precision. With a wide range of CNC and conventional machining centers, we specialize in producing high-accuracy brass turned and milled components that meet the most demanding industrial standards.

From simple fittings to complex, tight-tolerance parts, our machining infrastructure is designed to deliver quality, repeatability, and scalability.


βš™οΈ Our Machining Capabilities Include:

  • πŸ”Ή CNC Turning (Single & Twin Spindle)
    High-speed production of components with tight tolerances and superior surface finishes.

  • πŸ”Ή Sliding Head Machines
    Ideal for small-diameter, long-length, and complex geometries in micro brass components.

  • πŸ”Ή Automatic and Semi-Automatic Machines
    Cost-efficient production for high-volume standard parts.

  • πŸ”Ή Multi-Spindle Machines
    Parallel operations for increased output and reduced cycle time.

  • πŸ”Ή Tapping, Milling, Drilling & Threading
    Complete post-machining operations in-house for a one-stop solution.


🧰 Machining Infrastructure

  • βœ… CNC Machines with live tooling & bar feeders

  • βœ… In-process inspection systems with auto feedback

  • βœ… Digital measurement tools & fixtures for consistent quality

  • βœ… Continuous 3-shift operations for high-volume orders


πŸ“ Tolerances & Quality Control

  • βš™οΈ Tolerances up to Β±10 microns

  • πŸ› οΈ Regular tool calibration and machine maintenance

  • πŸ” In-line and final inspection with CMM, gauges, and profile projectors

  • πŸ“„ Support for PPAP, FMEA, MTC, and SPC documentation


🏭 Machining Applications

We machine brass components for:

  • πŸš— Automotive & EV connectors

  • 🌬️ HVAC fittings & bodies

  • πŸ› Plumbing & sanitary components

  • πŸ”Œ Electrical terminals & contacts

  • 🧯 Gas regulators & fuel dispenser parts


🌐 Why Choose Brasstech for Machining?

  • βœ”οΈ ISO 9001:2015 & IATF 16949 certified processes

  • βœ”οΈ Batch traceability & ERP-integrated production

  • βœ”οΈ Rapid prototyping to high-volume production

  • βœ”οΈ Engineering support for design improvements

  • βœ”οΈ Export-ready parts with consistent global supply


Top
Open chat
1
Hello..
Can we help you ??