Capabilities
Comprehensive Brass Component Manufacturing Under One Roof
At Brasstech Engineering, we offer end-to-end manufacturing solutions for high-precision brass forged and machined components. With over a decade of industry experience, we combine cutting-edge infrastructure, skilled manpower, and robust quality systems to deliver reliable, scalable, and cost-effective solutions across multiple industries.
Whether you need a standard fitting or a fully customized part, Brasstech has the capabilities and flexibility to meet your needs.
π§ͺ Product Development
From Concept to Component β We Bring Your Ideas to Life
At Brasstech Engineering, we donβt just manufacture components β we help you develop them from scratch. Our Product Development team works closely with customers to transform ideas, concepts, or samples into production-ready brass parts that are precise, reliable, and cost-effective.
Whether you’re starting with a drawing, a sample, or just an idea, our engineering team offers end-to-end support, ensuring faster development cycles and smoother production transitions.
π οΈ Our Product Development Capabilities
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πΉ Reverse Engineering from Samples
We recreate components from existing parts with improved performance and cost optimization. -
πΉ Prototype Development
Rapid prototyping using CNC machining for initial validation and design approval. -
πΉ 3D Design & Technical Drawing Support
Our in-house team can assist with CAD models, 2D/3D drawings, and design modifications. -
πΉ Die & Tooling Design
In-house tool room for custom die manufacturing, reducing lead time for forged components. -
πΉ Material Selection & Testing
Assistance in choosing the right brass alloy based on application, pressure, and compliance needs. -
πΉ First Article Approval & PPAP Submission
Full documentation including ISIR, dimensional reports, and material certificates.
π Agile, Collaborative, and Fast
Our streamlined development process includes:
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β Requirement Discussion & Feasibility Study
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β Sample/Prototype Production
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β Trial Run & Approval
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β Tooling & Process Setup
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β Mass Production Launch
π§© Industries We Serve
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π Automotive & Electric Vehicles (EV)
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π¬οΈ HVAC & Refrigeration
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π Sanitary & Plumbing
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π Electrical Fittings & Terminals
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β½ CNG, LPG & Fuel Systems
π― Why Choose Brasstech for Product Development?
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βοΈ Strong R&D capabilities
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βοΈ Quick prototyping turnaround
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βοΈ Technical support throughout the lifecycle
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βοΈ Precision machining + forging expertise
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βοΈ Certified for global quality standards
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π¨ Forging Capabilities
Precision Brass Forging for Strength, Reliability & Performance
At Brasstech Engineering, forging is at the core of our manufacturing excellence. With a fully integrated hot forging facility, we produce high-strength brass components that offer superior dimensional stability, mechanical integrity, and material efficiency.
Our forging process ensures that every part is built to withstand demanding industrial applications β from plumbing and HVAC to automotive and gas systems.
π In-House Forging Facility
Our modern forging unit includes:
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πΉ Forging Presses ranging from 100 Tons to 650 Tons
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πΉ Hydraulic Presses for complex and large-diameter parts
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πΉ In-House Tool Room for die design and development
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πΉ Electric & Gas Furnaces for uniform heating
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πΉ Trimming Presses & Post-Forging Finishing
We forge a wide variety of brass alloys including CW617N, CW614N, IS 319, DZR, and lead-free materials, as per customer or market requirements.
π§© Advantages of Forged Components
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β High mechanical strength
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β Better grain flow and stress resistance
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β Minimal material wastage
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β Ideal for threaded, pressure-holding parts
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β Improved surface finish after machining
π οΈ Part Types We Forge
We specialize in forging components such as:
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π§ Brass Valve Bodies
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π§ Plumbing Fittings
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π§ CNG & Gas Components
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π§ Automotive Brass Inserts & Housings
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π§ HVAC & Refrigeration Parts
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π§ Customized OEM Parts
Whether you require standard fittings or complex custom shapes, we can forge as per your drawing, sample, or specification.
π High Volume, High Precision
Our forging line is optimized for:
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π Mass production with consistent quality
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β±οΈ Quick setup and fast cycle times
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π Process traceability and quality control
We implement SPC, 5S, and preventive maintenance to ensure efficiency and uptime.
π Global Quality Standards
All forged components are manufactured to meet:
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β IATF 16949:2016 and ISO 9001:2015 quality systems
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β RoHS & REACH compliance as required
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β PPAP, MTC, and full documentation support
“We donβt just shape metal β we forge reliability, durability, and performance into every component that leaves our press.”
π οΈ Machining Capabilities
Precision Brass Machining with Consistency You Can Count On
At Brasstech Engineering, machining is more than just a process β it’s our promise of precision. With a wide range of CNC and conventional machining centers, we specialize in producing high-accuracy brass turned and milled components that meet the most demanding industrial standards.
From simple fittings to complex, tight-tolerance parts, our machining infrastructure is designed to deliver quality, repeatability, and scalability.
βοΈ Our Machining Capabilities Include:
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πΉ CNC Turning (Single & Twin Spindle)
High-speed production of components with tight tolerances and superior surface finishes. -
πΉ Sliding Head Machines
Ideal for small-diameter, long-length, and complex geometries in micro brass components. -
πΉ Automatic and Semi-Automatic Machines
Cost-efficient production for high-volume standard parts. -
πΉ Multi-Spindle Machines
Parallel operations for increased output and reduced cycle time. -
πΉ Tapping, Milling, Drilling & Threading
Complete post-machining operations in-house for a one-stop solution.
π§° Machining Infrastructure
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β CNC Machines with live tooling & bar feeders
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β In-process inspection systems with auto feedback
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β Digital measurement tools & fixtures for consistent quality
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β Continuous 3-shift operations for high-volume orders
π Tolerances & Quality Control
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βοΈ Tolerances up to Β±10 microns
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π οΈ Regular tool calibration and machine maintenance
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π In-line and final inspection with CMM, gauges, and profile projectors
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π Support for PPAP, FMEA, MTC, and SPC documentation
π Machining Applications
We machine brass components for:
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π Automotive & EV connectors
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π¬οΈ HVAC fittings & bodies
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π Plumbing & sanitary components
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π Electrical terminals & contacts
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π§― Gas regulators & fuel dispenser parts
π Why Choose Brasstech for Machining?
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βοΈ ISO 9001:2015 & IATF 16949 certified processes
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βοΈ Batch traceability & ERP-integrated production
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βοΈ Rapid prototyping to high-volume production
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βοΈ Engineering support for design improvements
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βοΈ Export-ready parts with consistent global supply